Technical Information (MGB 9)
MGB Engine Oil Usage
Oil Leakage (visual)
External oil leaks
can be divided into two groups and usually occur at the following
locations:
Engine Oil Pressure Leaks:
Rear Engine Main Oil Seal
Oil
Pressure Gauge Flexible Line
Oil Cooler & Oil Cooler Hoses
Block to
Oil Filter Housing Hose (non-oil cooler)
Oil Filter Housing Base "O"
Ring
Various Copper Washer & Brass Plug Fitting Locations
Crankcase Pressurization Oil
Leaks:
Side Plate Cover Gaskets
Front
Timing Cover Oil Seal & Gasket
Oil Pan Gasket
Valve Cover
Gasket
Oil Leakage (visual upon examination)
Internal oil leaks, although not very
common, can occur usually into the cooling system, although a more common
problem is for the coolant to enter the oil pan. The usual cause, in either
instant, is either a cracked cylinder head or a head gasket failure. An extreme
situation that I have come across is oil actually in the charcoal canister
(1970 on) due to excessive crankcase pressurization.
Oil Consumption
This may or may not be seen as a "blueish
gray" smoke at the exhaust tailpipe and will depend upon the actual amount of
oil being consumed.
PCV Valve System (1965 thru
1968)
This system consists of a diaphragm
control valve connected by hoses between the inlet manifold and the engine
front side plate cover. This cover incorporates an oil separator to prevent oil
being drawn, along with "blow-by" gases leaving the crankcase. As gases are
withdrawn by inlet manifold pressure, a vented/filtered oil filler cap provides
a supply of fresh air through a restricted orifice (9/64" dia.). The PCV valve
diaphragm varies the opening to the inlet manifold according to the depression
or crankcase pressure acting upon it. With a decrease in manifold depression or
an increase in crankcase pressure, the diaphragm opens the valve allowing these
crankcase gases to be drawn into the inlet manifold. During conditions of high
manifold depression, such as idle, low engine speeds or loads, the diaphragm
closes the valve and restricts the flow into the inlet manifold thus preventing
a "leaning off" of the air/fuel mixture.
Disadvantages
First and foremost, the front engine side
plate cover location is a very bad area from which to draw crankcase gases.
Although this cover incorporates an oil separator in its design (wire gauze),
oil being drawn along with crankcase gases into the inlet manifold via the PCV
valve, was a always a problem. Add to this the fact that gases being drawn from
the crankcase are always influenced by inlet manifold depression, it is easy to
see that this leads to oil "puddling" within the PCV
valve.
Carburetor Control System (1969 onwards)
With the introduction of this system, the
front side plate
cover outlet was now connected to the "Y" fitting from
which hoses are routed to each individual carburetor. These carburetor
connections are positioned between the piston and the throttle disc. Gases are
drawn from the crankcase via the depression in this chamber. Increased throttle
disc openings along with increased depression in the chamber allows a greater
volume of gases to be drawn into the inlet manifold. The oil filter cap, as
mentioned in the previous paragraph, is retained and works on the same
principle. In 1970 a non- vented oil cap was introduced with breathing now
taking place through a charcoal canister. This system stayed in effect until
1974, and was retained for the Zenith Stromberg carburetor equipped vehicles
(1975 onwards). A redesigned front side plate cover was introduced on 18V
engines to provide better oil separation and drain-back.
With both system designs, oil consumption
(via the induction system) can be greatly influenced by excessive
"blow-by".
Oil Consumption (cont'd).....
Worn valve guides and valve stems will
contribute considerable to excessive oil consumption. New silicon valve guides
should be installed and "hone" clearance fitted to their respective new valves.
Positive type valve stem oil seals should be the only type fitted. If you are
running duel valve springs, you will need to have the valve guides step
machined to accommodate the teflon type seal; this will ensure clearance
between the inner valve spring and seal. However, if you use factory P/N
12B2104 seal, this machining will not be necessary. Never use the factory type
"O" ring P/N AEK113 alone, although this seal could be fitted in conjunction
with 12B2104 seal. Always install valve stem oil seals to both intake and
exhaust valves.
Cyl/bore & Piston Rings
We can divide this subject into two
specific problems, first.. Oil Migration (combustion chamber)
Excessive oil
film thickness deposited on the cylinder walls will allow the piston rings to
hydroplane on this oil film, which allows oil to migrate into the combustion
chamber to be burned and can be caused by one or more of the following:
- Oil pan overfill
- Wrong cyl/bore cross hatch honing
method (too flat causing oil "puddling")
- Inadequate piston oil control ring
wiping, due to low tension and probably due to excessive oil rail end
gaps.
- Piston skirt fit in cyl/bore (excessive
clearance) resulting in piston skirt not effectively shearing the oil film,
thereby allowing oil to be scraped to the combustion chamber on the upward
stroke.
Worn or tapered cyl/bores.
- Cyl/bore distortion.
- "Windage" due to wave motion of oil in
the oil pan being whipped up and deposited onto the cylinder walls as in the
case of oil pan overfill.
- Piston tilt due to piston skirt design
protruding below cyl/bore which results in the piston ring's inability to
provide proper contact with cylinder walls.
"Blow-By"
Excessive "blow-by" combustion gases are
allowed to escape past the piston rings on the power stroke, creating excessive
crankcase pressure build up which in turn forces gases, oil vapors and oil
through the breather system to be burned in the combustion chamber via the
induction system. This excessive crankcase pressure will also actually force
oil and oil vapors past the oil control and compression rings on the induction
stroke especially under high manifold compression conditions. The amount of oil
migration to the combustion chamber under these "blow-by" conditions is open to
debate. Several experts I have spoken to gave contrary opinions on this
problem.
"Blow-by" conditions can be caused by the
following:
- Piston rings not seating.
- Glazed, worn or tapered
cyl/bores
- Cyl/bore distortion
- Broken piston rings
- Excessive ring-end gaps
- Misaligned connecting rods
Thermal Bore Distortion
Generally, this will not be a problem when
reboring up to and including .060". However, it could present a problem on
"large bore" engines. This cyl/bore distortion is greatly exaggerated under
running conditions, therefore, if you are going to proceed with "large bore"
configurations, steps must be taken in the reboring process to minimize this
distortion. A "torque plate" must be fitted to the engine block and torqued
down to the cyl/head appropriate ft/lb specification. This will "stress" the
engine block and is the best we can do to simulate actual running conditions.
This "torque plate" must also remain in position for the final honing
finish.
Cyl/bore Refinishing
Cylinders must be plateau honed finished
and must follow the correct cross hatch pattern; two flat of a cross hatch
angle will result in oil "puddling" and excessive oil consumption. Too steep of
a cross hatch angle promotes oil migration down the cylinder, resulting in a
too thin oil film which can cause piston ring and cylinder
scuffing.
Cyl/bore Cleaning
The single most critical factor of any
cylinder refinishing job is the final cleaning of that particular cyl/bore
after the honing process. Proper cylinder cleaning consists of a thorough
scrubbing of the block with hot soapy water, taking care to clean the surface
under the cylinder facing the crankcase. Rinse with hot water, air dry and oil
lightly to prevent rust.
Piston Ring Recommendations
Top compression ring (Molybdenum) should
be barrel shaped. This barrel shape condition is what you would normally find
on a regular seated ring. This shape is the current manufacturing style and its
fine line contact with the cylinder wall promotes rapid piston ring
seating.
Intermediate compression ring should be a
reverse torsional taper face ring. This ring must seal compression and
combustion gases and also assist the oil control ring in scraping excess oil
down the cylinder wall. The ring's taper face also offers line contact with the
cyl/wall and rapid seating. This ring design also prevents oil from getting
around and behind ring assembly.
TOTAL SEAL intermediate compression ring -
this is a regular compression ring that has been machined to accept a narrower
width ring which rides on the underside of the main ring. Although more costly,
we highly recommend this setup.
Oil Control Ring
This should be a low tension assembly with
a good drainage expander ring held in position by two chrome scraper
rails.
The piston rings, which are supplied with
British Automotive's JE custom made forged pistons, are checked for end gap
accuracy in presized sleeves and are guaranteed to be within specifications,
however, you should check for the correct end gap in their respective cyl/bores
and for any reason should these end gaps be greater than that allowed, that
particular cylinder(s) in question would have been in all probability over
bored.
Piston Ring Assembly Procedures
Never spiral compression rings into piston
ring grooves. Always use the appropriate tool. Oil control rings can be
spiralled into position. Oil should be applied to the piston rings and
cyl/walls. From past experience, this is the only method I will ever use. I
departed from this procedure several times using dry and semi-dry techniques,
as recommended by "so-called" experts, with costly
results.
Fuel Wash Down
This is extremely important. Under no
circumstances allow excessively rich fuel mixtures or flooding conditions to
occur. Overhaul carburetor(s) and choke mechanism where necessary. If you are
using Weber, DeLorto or Mikuni carburetors, place them on one side and use the
original SU carburetors until the piston rings have seated. NOTE: DO NOT RUN RICH MIXTURES.
Oil Consumption
Oil consumption can vary under different
driving conditions. I consider the following figures to be a
generalization:
Under 300 miles per quart - very poor
350-500 miles - poor
500-600 miles - fair
600-750 miles - good
750-1000 miles - very good
1000 miles & over - excellent
However, we are concerned here with oil
consumption and its relationship to the engine rebuilding process. There is
absolutely no guarantee of very good to excellent oil consumption mileage
figures unless good engine rebuilding procedures are undertaken and piston ring
seating recommendations strictly adhered to.
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